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PRODUCTION PROCESS

Strengthening Our Products

Mold Making

MOULDING

  1. Hardness Checking of Mould

  2. Pattern Inspection 

  3. Gas permeability of facing sand

  4. Proper gating system

  5.Homogenenity & Viscosity of Mould Paint 

Image by Ludomił Sawicki

CASTING

  1. Metal Melting on electronically controlled Induction furnace

  2. Elimination of slag contents

  3. Placement of Slag Filter 

  4. Pouring Speed from ladle 

Vacuum Heat Treatment

HEAT TREATEMENT

  1. Accurate control of Temperature in–1Accuracy 

  2. Checking of speed of Quenching

  3. Checking as Cast Hardness 

  4. Checking as Hardened Hardness 

  5. Checking as Tempered Hardness 

  6. Checking as Tensile strength Test 

  7. Bend Test 

  8. Impact Test 

  9. Spectro Analysis


Welding

MACHINING

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  1. Checked for Dimensional Accuracy

  2. Checked for Ovality by dial Guage 

Air Compressor

PAINT

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  1. Checked for color shade 

  2. Checked for Viscosity 

  3. Application by Dipping / Compressor 

AT the LAb

FINAL INSPECTION

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  1. Checked for dimensional Accuracy by Micrometer / Vernier 

  2. Visual Inspection

  3. Chemical testing

  4. Hardness testing

  5. Microstructure testing

  6. DP Test

  7. Ultrasonic testing

  8. Impact test

  9. Tensile strength

  10. Elongation

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